Spot welding, a type of resistance welding, is a welding application used in the metal sheet joining process and is widely found in the production area. The spot welding process is widely used in many production areas such as the automotive industry, radiator and wire mesh production.

END WeldWizard enables recording of welding data of Bos6000 timers, ensuring cell and operation based traceability, and combining production data with vehicle chassis codes by directly integrating into the automotive body assembly line.

Thanks to operator-based alarm management, notifications can be made when parameters such as burr, current, etc. change, and production lines can be intervened when necessary. Instant monitoring and retrospective reporting of the vehicle spot process via the dashboard is provided.

Depending on the needs of the companies, the END WeldWizard solution can work in a manual or adaptable system.

An adaptive welding system has the potential to offer much greater control over the manufacturing process, as it monitors the status of the weld during the process every millisecond. This monitoring compensates for process disturbances by adjusting the current and weld time if any. These adjustments optimize the welding process to ensure the correct energy is applied to all welds, meaning the correct size spot is achieved.

END WeldWizard, reduces the number of test pieces and post-weld checks, as well as shortening the weld quality control time. As a result, production time is reduced and the number of personnel required on site can be optimized.